Digital Thread Strategy and Roadmap

Integration Overview

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CPQ

Salesforce

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PLM

PTC Windchill

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MES

Solumina

ERP

Avante

Background

Our aircraft manufacturing client wants to double its manufacturing capacity without adding staff. This is doable, but not with the disconnected systems and silos that this client was operating within. Systems didn’t speak to one another, teams were duplicating work, and there was a lot of manual, individual work being done.

Essentially, they needed help scaling their business by achieving better efficiency and visibility within the digital thread.

Solution

The initial step involved establishing an interface to connect the PLM and MES systems, ensuring smooth data flow into the manufacturing system. Next, we integrated the PLM with the ERP to maintain a consistent source of truth across all platforms. Following that, we linked the MES to the ERP, facilitating real-time communication regarding build progress, order status, and shop floor activities. Finally, we connected the configure price quote system to the PLM, streamlining the configuration of orders and bills of material.

Results

The client is experiencing a transformation as data flows seamlessly through integrations, enabling them to grasp the overarching view of their operations. This realization translates into tangible benefits such as shorter lead times and reduced inventory costs, which significantly boost operational efficiency and fortify their competitive position in the marketplace. By optimizing their processes and obtaining real-time insights into their supply chain, the client can make swift, informed decisions and seize emerging opportunities, ultimately enhancing customer satisfaction and driving sustained business growth.